Operations Intelligence
Maintenance Scheduling
Hybrid scheduling that combines calendar-based preventive maintenance with condition-based triggers. The calendar says maintain every 90 days. Physics says this pump needs it now.
Calendar vs Condition vs Hybrid
TwinEdge uses a hybrid approach -- the best of both worlds.
| Aspect | Calendar-Based | Condition-Based | TwinEdge Hybrid |
|---|---|---|---|
| Trigger | Every 90 days | Vibration exceeds 4.5 mm/s RMS | Whichever comes first |
| Cost Impact | Over-maintains healthy equipment | Risk of missing slow degradation | Optimal maintenance spend |
| Downtime | Scheduled windows may be unnecessary | Urgent repairs can disrupt production | Planned windows when conditions warrant |
| Compliance | Meets time-based regulatory requirements | May not satisfy audit intervals | Satisfies both condition and regulatory |
| Labor | Predictable but often wasted | Unpredictable spikes | Balanced and data-driven |
Scheduling Features
Recurring Schedules
Create daily, weekly, monthly, or custom-interval PM tasks. Assign to teams with automatic workload balancing.
Condition Thresholds
Set multi-level thresholds on any sensor: advisory at 80%, warning at 90%, critical at 95%. Each level triggers different actions.
Resource Planning
View technician availability, skill certifications, and scheduled PTO. Prevent over-allocation and skill gaps.
Compliance Windows
Define regulatory maintenance windows with grace periods. Get alerts 14, 7, and 3 days before compliance deadlines.
Schedule Analytics
Track PM completion rates, schedule adherence, and mean-time-between-maintenance across all your assets.
Smart Notifications
Push, email, or SMS alerts for upcoming tasks, overdue items, and schedule conflicts. Configurable per user role.
Maintain When It Matters
Stop over-maintaining healthy equipment and under-maintaining failing assets. Let data drive your schedule.