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Pump stations and lift stations

See why the wet well is wasting energy. Send a reviewed job.

Pump stations throw vibration and level alarms, then the crew still gathers manuals, history, and parts by hand. TwinEdge shows why the wet well is wasting energy, drafts a job, and brings field closeout back to the same record. A person still approves.

  • Physics, not just a threshold. See off-BEP running, extra kWh, and wear against the pump you have.
  • A reviewed job, not another alarm. TwinEdge drafts the work. A planner still releases it.
  • Evidence comes home. Field photos and readings update the same station record.
A person still approves the work and the spend.
One view from source to customer01 / SYSTEM VIEW
SourcePumpingTreatmentDistribution
01Source02Treat03Store04Distribute
Process, quality, chemical, and maintenance records share context.
START WITHPlant + utility measurements
TWINEDGE CONNECTSOne view from source to customer
MOVE FORWARD WITHOperating response + evidence
Problems TwinEdge solves

The problems this industry lives with.

TwinEdge does not replace SCADA, BMS, GIS, billing, or the CMMS you already trust. It connects the finding to the repair and the budget.

Vibration and level alarms without diagnosis

Operators get the alert, then still assemble manuals, history, parts, and failure modes by hand.

Energy waste invisible until the bill

Throttling, off-BEP running, and a worn pump raise kWh with no maintenance link.

Emergency callouts dominate the backlog

Calendar PMs and reactive repairs leave little room for condition-informed planning.

Field notes never re-enter the record

Photos, readings, and observations stay on phones or paper instead of updating the station history.

THE WORKFLOW

From a reading to a finished job.

TwinEdge reads the machine, explains extra cost, turns that into a work order, and uses the same record when you decide to repair or replace.

OS at the station

TwinEdge OS collects flow, pressure, level, power, and vibration, and keeps local history if backhaul drops.

Physics twin

The water and wastewater twin evaluates efficiency, envelopes, and degradation against live pump data.

See why it costs more

TwinEdge shows why the station is wasting energy or wearing, then drafts the job.

CMMS and Field close it

A reviewed work order, offline execution, and closeout evidence on the same pump.

Capital uses the history

Repair or replace from condition, energy, and service cost , not from a calendar.

Less surprise downtime

Catch wear at the wet well so a 2am failure becomes a planned Tuesday repair.

Lower energy cost

Find extra kWh at matched duty, then send a reviewed job instead of living with the waste.

More work from the same crew

Stop chasing healthy pumps , TwinEdge drafts, Field closes, and a person still approves.

BEFORE YOU START

A few useful answers.

Which pump station signals does TwinEdge use?

Depending on the deployment, TwinEdge can use flow, pressure, level, power, vibration, runtime, starts, alarms, and related process signals mapped to the asset.

Can TwinEdge work with existing SCADA tags?

Yes. TwinEdge reads supported OT sources and maps tags into asset context. It does not require a new control system.

Does TwinEdge automatically change pump setpoints?

No by default. Recommendations and work drafts stay approval-first unless a separately governed customer policy allows more.

START WITH YOUR OPERATION

Put the next decision in motion.

Discuss your sources, assets, and the outcomes your team wants to improve.

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