Pump stations and lift stations
Pump station monitoring, physics-based condition, and maintenance AI.
TwinEdge connects pump station telemetry, physics models, energy context, predictive maintenance, AssetOps work orders, and mobile field evidence so teams can move from alarm chasing to reviewed action.
Problems this use case solves
Vibration and level alarms without diagnosis
Operators receive alerts but still assemble manuals, history, parts, and failure modes manually.
Energy waste is invisible until the bill arrives
Throttling, off-BEP operation, and degraded pumps raise kWh without a clear maintenance link.
Emergency callouts dominate the backlog
Calendar PMs and reactive repairs leave little room for condition-informed planning.
Field notes never re-enter the asset record
Photos, readings, and observations stay in phones or paper instead of updating AssetOps history.
Workflows teams run with TwinEdge
Pump physics twin
Evaluate efficiency, envelopes, and degradation against live pump data.
Open pump twin productEnergy waste detection
Identify inefficient operating patterns and route reviewed actions.
Open energy optimizationPredictive and condition-based work
Draft maintenance scope from condition evidence for planner approval.
Open predictive maintenanceMobile closeout evidence
Capture diagnostics, photos, and before/after context in TwinEdge Field.
Open FieldRelated TwinEdge products
Frequently asked questions
Which pump station signals does TwinEdge use?
Depending on the deployment, TwinEdge can use flow, pressure, level, power, vibration, runtime, starts, alarms, and related process signals mapped to the asset model.
Can TwinEdge work with existing SCADA tags?
Yes. TwinEdge is designed to read supported OT sources and map tags into asset context rather than requiring a new control system.
Does TwinEdge automatically change pump setpoints?
No by default. Recommendations and work drafts remain approval-first unless a separately governed customer policy allows more.
Start with one site and one workflow
TwinEdge is designed for a narrow pilot: one source, one asset class, one governed recommendation or work loop.
Talk to TwinEdge