Brownfield-ready
Keep your SCADA, historian, and CMMS. Add the brains.
TwinEdge does not replace your control systems — it reads from them. Connect the data you already collect and add a physics-based digital twin, governed AI, and cloud analytics on top. No rip-and-replace. No parallel SCADA. No control writeback unless you turn it on.
Why overlay beats rip-and-replace
You spent years and a capital budget building your control stack. The answer to better analytics is not to tear it out — it is to put a trustworthy intelligence layer on top of it.
No rip-and-replace
Your SCADA still runs the plant. TwinEdge reads from it — it does not sit in the control loop and it does not become a single point of failure.
Read-only first, by default
TwinEdge taps your historian, SCADA, and CMMS one-way. Control writeback is off until you deliberately enable it, asset by asset, with approval.
Value on day one
You already collect the data. Point TwinEdge at it and the physics twin, anomaly detection, and analytics start working — no new sensors required to begin.
Your data stays yours
Run the overlay at the edge, in your cloud, or hybrid. Tenant-isolated, encrypted, and auditable — the historian remains your system of record.
How the overlay works
Four steps from the data you already collect to a decision you approve.
Connect, read-only
Tap OPC UA, Modbus, MQTT, OSIsoft PI, SQL historians, and your CMMS through governed, one-way connectors. Nothing in your control system changes.
Contextualize
DataOps maps raw tags to assets in a unified namespace and knowledge graph, so "FIT-204.PV" becomes "Pump 3 discharge flow" with units, limits, and lineage.
Model & analyze
First-principles digital twins compute efficiency, remaining useful life, and anomalies from the data you already have — every result traceable to an equation.
Recommend — you approve
Governed agents draft the fix and the work order. You review the evidence and approve. Nothing reaches your control system or CMMS without sign-off.
Connects to the stack you already run
Protocols, historians, and enterprise systems — TwinEdge meets your data where it lives. If it speaks an industrial protocol or exposes an API, the overlay can read it.
Browse all integrationsWhat never changes without your say-so
Your control loop. TwinEdge is never in the path between your PLC and your process.
Your setpoints. No writeback to SCADA or PLCs by default — recommendations only.
Your system of record. The historian stays authoritative; TwinEdge references it, never overwrites it.
Your data residency. Edge, your cloud, or hybrid — tenant-isolated and encrypted, your choice.
What the overlay is for
The point of adding the layer is the outcome. Here is what teams use it to do.
See it read your data — not replace it
Bring one historian tag or one SCADA connection. We will stand up a physics twin on top of it and show you the analytics, the recommendations, and the audit trail — without touching your controls.