Operations Intelligence
for Asset-Intensive Industries
Your equipment generates millions of data points. TwinEdge turns them into autonomous decisions — from sensor to action, edge to cloud.
Sentinel Monitoring
Sentinel Watchdog monitoring all assets. System healthy.
INDUSTRIAL ASSETS
Real-time Equipment Monitoring
EDGE PROCESSING
TwinEdge Device - Real-time ML Inference
ML PREDICTIONS
No action required. System operating normally.
OPS INTEL
No active work orders
Work orders will appear when anomalies are detected
One Platform. Four Pillars. Complete Coverage.
Edge analytics that never stop. Cloud intelligence that scales. Operations Intelligence that acts. AI agents that learn.
Edge Intelligence
- Real-time physics models and ML inference at the source
- Works offline. Acts in milliseconds
- 100% autonomous operation — never stops
Cloud Analytics
- Enterprise-wide analytics and cross-site benchmarking
- Historical intelligence and BI dashboards
- AutoML pipeline for custom models
Operations Intelligence
- AI agents that predict failures and prioritize work
- Autonomous work orders from physics models
- Full maintenance management built in
AI Agents
- Specialized agents working 24/7
- Detect → Diagnose → Plan → Act → Learn
- Human-in-the-loop with full audit trail
The Result
73% Fewer Inspections
When edge telemetry feeds physics models that score equipment condition 24/7, most scheduled inspections become unnecessary. Only dispatch technicians when sensors detect something they can't diagnose remotely.
REPLACES SCADA HISTORIAN + ANALYTICS TOOL + CMMS + BI TOOL + MANUAL TRIAGE — ONE PLATFORM
Where Data is Born
Industrial data starts as electrical signals—current, voltage, discrete states. No meaning. No context. Just physics.
┌─────────────┐
│ │
│ PUMP │◄── Temperature Sensor
│ ⚙ │◄── Pressure Sensor
│ │◄── Vibration Monitor
│ │◄── Flow Meter
└──────┬──────┘
│
[MOTOR]
RUN/STOPRaw Electrical Signals
Physical Layer Protocols
The Translation Problem
Raw signals need meaning, units, context, and quality.
Data Transformation Journey
Watch how a raw sensor reading transforms into actionable business data as it travels up the protocol stack:
12.4→12.4 mA12.4 mA→52.5%52.5%→52.5 GPM52.5 GPM→Pump_001.FlowRatePump_001.FlowRate = 52.5 GPM [Quality: Good]Timestamp: 2024-01-15T14:32:18.456ZIntelligence at the Edge
Process locally. Operate offline. Connect when ready.
Key Capabilities
Multi-Protocol Input
4-20mA, Modbus, HART, Serial, Discrete I/O all in one device
Local HMI
Touchscreen for local operation without network access
Physical Alarms
Audible and visual indicators directly on device
OPC UA Server
Semantic data available on segregated network
Offline Operation
Full functionality without cloud connectivity
Cloud Sync
When connected, streams to analytics platform
Data in Motion
Secure by design. OT/IT segregation. Cloud-optional architecture.
Network Segregation
OT and IT networks physically separated. No direct path from internet to industrial equipment.
Cloud Optional
Full edge functionality without internet. Cloud sync is additive, not required.
Zero Trust
Encrypted connections, certificate-based auth, and audit logging at every layer.
Where Data Becomes Decisions
All your data sources. One unified truth.
Analytics Platform
Unified data processing engine
Physics Analytics Across Industries
Real performance analysis, not just dashboards. One platform, four flagship asset classes.
PUMP PERFORMANCE ANALYSIS
Real-Time Curve Plotting
Operating points plotted against manufacturer curves in real-time. See exactly where your pump is running.
BEP Tracking
Continuous monitoring of Best Efficiency Point deviation. Know instantly when efficiency drops.
Energy Optimization
Calculate power consumption and identify energy savings opportunities automatically.
From Insight to Action
Close the loop. Alarms, acknowledgments, work orders.
Anomaly Detected
- •Efficiency drop
- •Vibration spike
- •Temperature rise
Alert Raised
- •Dashboard notification
- •SMS/Email alert
- •Physical alarm
Operator Response
- •Acknowledge
- •Snooze + note
- •Escalate
Work Order
- •Auto-generated
- •Asset linked
- •Ops Intel synced
Pump Efficiency Degradation
Built for Asset-Intensive Operations
Deep domain expertise with physics models designed for each industry's critical assets.
Water & Wastewater
From pump stations to treatment plants — predict failures, optimize energy, automate compliance reporting.
Explore →Commercial Facilities
Intelligent Building Operations, Powered by Physics
Learn More →Manufacturing
Physics-Driven Manufacturing Intelligence
Learn More →Your Industry
TwinEdge works with any asset that has sensors.
Talk to Us →Full Platform Access, Free for 6 Months
Be one of the first 20 operations teams to deploy Operations Intelligence. Dedicated database from day one. No credit card required.
“These people actually understand what we deal with every day.”
Built by engineers, for engineers. No generic “digital transformation” marketing speak.