Tag chaos across lines and vendors
Historians, PLCs, CMMS records, and spreadsheets rarely share one asset identity.
Manufacturing and industrial plants
See extra energy and wear. Hand a person the job.
Plants have historians, PLCs, a CMMS, and spreadsheets that do not share one asset. TwinEdge finds extra kWh and wear, drafts a work order, and Field closes the repair on the same machine. A person still approves. TwinEdge is not MES or SCADA.
- One asset identity. Tags, history, and work stop living in separate lists.
- Drafts the job and waits. The record is cited. A person still releases the work.
- A finished repair. From extra energy to closeout evidence on the same machine.
Explain the change behind the trend01 / SYSTEM VIEW
01Baseline02Compare03Explain04Prioritize
START WITHSignals + comparable conditions
TWINEDGE CONNECTSExplain the change behind the trend
MOVE FORWARD WITHA finding teams can use
Problems TwinEdge solves
The problems this industry lives with.
TwinEdge does not replace SCADA, BMS, GIS, billing, or the CMMS you already trust. It connects the finding to the repair and the budget.
Dashboards without work handoff
Reliability findings die in slides or chat instead of becoming planned work with parts and evidence.
Generic AI the floor will not trust
A chatbot cannot cite the historian, draft a work order, or wait for a person. Plants need replay, approval, and a name on the decision.
Energy and compressed-air waste with no owner
Inefficient compressors, pumps, and process loads raise cost without a maintenance response path.
THE WORKFLOW
From a reading to a finished job.
TwinEdge reads the machine, explains extra cost, turns that into a work order, and uses the same record when you decide to repair or replace.
DataOps and OS on the line
Connect OPC UA, MQTT, and historians once, while TwinEdge OS keeps local history beside the machine.
Historian remembers
Ask what the machine did so people can approve the next job with the record in hand.
See why it costs more
TwinEdge and DRIVE show extra energy and wear, then draft the work and wait.
CMMS and Field close it
A reviewed work order, parts, offline execution, and closeout on the same asset.
Capital uses the history
Repair or replace from condition, energy, and service cost , not from a calendar.
Less surprise downtime
Catch wear on production assets so a line stop becomes a planned window.
Lower energy cost
Find extra kWh on compressors, pumps, and process loads, then send a reviewed job.
More work from the same crew
TwinEdge drafts and Field closes, so the crew stops chasing healthy assets.
BEFORE YOU START
A few useful answers.
Is TwinEdge a MES or SCADA product?
No. TwinEdge is an industrial operating layer for data context, twins, governed AI, maintenance, and evidence. It works with existing SCADA, MES, ERP, and CMMS systems.
How does TwinEdge keep AI safe for manufacturing?
Recommendations are read-only by default, with dry-run, approval, audit, and replay before any operational handoff. A person still approves.
Does TwinEdge automatically change machine setpoints?
No by default. TwinEdge DRIVE can test a speed change against physics, then run it through the PLC you already trust — only under a separately governed policy.
THE NEXT CONNECTION
Explore the product familyBuild the rest of your loop.
START WITH YOUR OPERATION
Put the next decision in motion.
Discuss your sources, assets, and the outcomes your team wants to improve.