Platform • Ops Intel
Asset Lifecycle Management
From purchase order to decommission. Track every asset through acquisition, installation, commissioning, operation, maintenance, cost analysis, and disposal — with bidirectional ERP integration at every stage.
100%
Asset visibility
Every asset tracked from acquisition through disposal with full audit trail
73%
Fewer inspections
Online condition assessment eliminates most scheduled physical inspections
34%
Lower TCO
Complete cost tracking reveals true cost-per-hour and optimizes replacement timing
6.2×
Maintenance ROI
Predictive maintenance catches failures weeks early, eliminating emergency repairs
Seven Stages. One System.
Every phase of asset ownership is tracked, measured, and optimized inside TwinEdge. No spreadsheets. No siloed tools. One continuous record from day one.
Acquire
Purchase order, vendor selection, warranty tracking
Create asset record from PO. Capture vendor, model, serial, warranty, and cost. Auto-sync from ERP procurement module.
Install
BOM, parts hierarchy, sensor attachment
Define sub-components (motor, bearings, seals, impeller). Attach sensors to each part. Map to hierarchy location node.
Commission
Startup, baseline readings, acceptance tests
Run commissioning checklist. Record baseline vibration, temperature, pressure. Set operating ranges. Mark asset as operational.
Operate
Live monitoring, health scoring, anomaly detection
Continuous telemetry feeds physics models. Real-time health score, efficiency tracking, anomaly detection. Automatic alert escalation.
Maintain
Corrective, preventive, condition-based, predictive
Four maintenance strategies in one system. Calendar PM, condition triggers, predictive ML, and corrective response — all generating tracked work orders.
Track Costs
CapEx, OpEx, energy, parts, labor — full TCO
Aggregate acquisition, maintenance, energy, and labor costs per asset. Compare actual vs. budget. Post to ERP general ledger automatically.
Dispose
Decommission, salvage, replace, audit trail
Trigger replacement workflow when TCO exceeds threshold or RUL approaches zero. Decommission record, salvage value, full audit trail preserved.
Four Maintenance Strategies. Built In.
TwinEdge doesn't force you to choose one maintenance approach. Run all four simultaneously — corrective for emergencies, preventive for compliance, condition-based for efficiency, and predictive for maximum uptime.
Corrective
Reactive response to unexpected failures. Fastest time-to-action when breakdown occurs. Full work order tracking with root cause analysis.
Preventive
Calendar and run-hour based maintenance schedules. Auto-generated work orders with parts lists, procedures, and resource allocation.
Condition-Based
Real-time online condition assessment from live telemetry. Physics models score equipment health 24/7. Work orders triggered by actual degradation — not calendar.
Predictive
ML models trained on historical telemetry predict remaining useful life weeks in advance. Schedule maintenance in optimal windows before failure occurs.
How It Works in the System
Four steps take an asset from unknown to fully managed with live monitoring, automatic maintenance, and ERP-synced cost tracking.
Onboard from ERP or Field
Import assets from your ERP purchase order, scan a QR code in the field, or bulk import via CSV. Asset records include vendor, warranty, cost, and nameplate data.
Define Parts & Attach Sensors
Build a Bill of Materials for each asset. Map sensors to individual sub-components — vibration on bearings, temperature on motor windings, pressure on discharge.
Commission & Set Baselines
Run commissioning checklists with digital sign-off. Baseline readings become the reference for all future anomaly detection and condition scoring.
Monitor, Maintain, Optimize
Live telemetry feeds physics models for continuous health scoring. Four maintenance strategies generate work orders automatically. Full cost tracking posts to your ERP.
Bidirectional ERP Integration
TwinEdge syncs asset data, procurement, costs, and disposal records with your enterprise resource planning system. No re-keying. No export/import. Real-time bidirectional flow.
Procurement → TwinEdge
Purchase orders create asset records automatically. Vendor, model, serial, warranty, and cost flow from ERP into Operations Intelligence.
TwinEdge ↔ Inventory
Parts consumed on work orders deduct from inventory. Reorder triggers sync to ERP procurement. Full parts lifecycle tracking.
TwinEdge → General Ledger
Maintenance labor, parts, energy, and contract costs post to the GL automatically. Asset capitalization and depreciation sync.
Supported ERP Platforms
Asset Registry
Hierarchical asset catalog with bulk import and inherited properties.
Learn moreWork Orders
Auto-generated from condition triggers, predictive alerts, and PM schedules.
Learn moreOnline Condition Assessment
Eliminate 73% of scheduled inspections with real-time telemetry scoring.
Learn moreManage Every Asset. From Day One to End of Life.
See how TwinEdge replaces spreadsheets, siloed maintenance tools, and manual ERP entry with one integrated lifecycle platform.