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AI & Analytics

Energy Optimization

Identify energy waste patterns across your equipment fleet. Baseline comparison, peak demand analysis, and load optimization recommendations with verified savings tracking.

ENERGY CONSUMPTION (24h)kWh / hour000408121620UsefulWasteANNUAL SAVINGS$127,450vs baseline (26% reduction)POWER FACTOR0.820.701.00VFD SAVINGS18%potential savingsRECOMMENDEDBEFORE / AFTER OPTIMIZATIONBEFORE4200kWh/day avgAFTER3100kWh/day avg-26%kWh TRENDING (30 DAYS)OPTIMIZATION4200 kWhWASTE IDENTIFICATIONOff-Hours12%$1275/mo savingsPoor Staging8%$850/mo savingsDegraded Eff.15%$1593/mo savingsHeat/Cool Clash5%$531/mo savingsPeak Spikes18%$1912/mo savingsenergy-optimizer@twinedge:~$ report --daily --show-savings ENERGY REPORT -- Daily Summary Total consumption: 3100 kWh (baseline: 4200 kWh) Waste identified: 248 kWh (8% of total) Power factor: 0.820 [NEEDS IMPROVEMENT] VFD opportunity: Pump-003, Pump-007 (est. 18% reduction) Daily savings: $349 | MTD: $10621 | YTD: $127,450 CO2 avoided: 51.0 tonnes (grid factor: 0.42 kg/kWh)

Common Waste Patterns

TwinEdge identifies these patterns automatically from sensor data. Percentage of total energy spend.

Off-Hours Operation

Equipment running during unoccupied periods. Chillers cooling empty buildings at 2 AM.

8-15%

Poor Staging

Running three compressors at 60% instead of two at 90%. Lead-lag sequencing not optimized.

5-12%

Degraded Efficiency

Fouled heat exchangers, worn impellers, and slipping belts reducing equipment performance.

10-20%

Simultaneous Heating/Cooling

HVAC zones fighting each other. Reheat coils activating while chillers are running.

3-8%

Peak Demand Spikes

Multiple high-draw systems starting simultaneously, triggering demand charges.

15-25%

Typical Savings by Category

Real results from TwinEdge deployments across industrial and commercial facilities.

CategoryBeforeAfterSaving
Pump Systems0.42 kWh/m30.31 kWh/m326%
Chiller Plant0.85 kW/ton0.62 kW/ton27%
Compressed Air22 kW/100 CFM16 kW/100 CFM27%
HVAC Systems18.5 kBTU/sqft/yr13.2 kBTU/sqft/yr29%
Demand Charges$12.50/kW$8.20/kW avg34%

Optimization Features

Baseline Comparison

ASHRAE-compliant energy baselines adjusted for weather, occupancy, and production volume. Compare actual vs expected consumption.

Peak Demand Analysis

Identify the top contributors to demand peaks. Model load-shedding scenarios and calculate demand charge savings.

Load Optimization

Recommendations for optimal equipment staging, setpoint adjustments, and scheduling changes. Quantified savings per action.

Savings Verification

IPMVP-aligned measurement and verification. Track actual savings against predicted savings with statistical confidence intervals.

Rate Schedule Analysis

Map consumption to utility rate structures. Identify opportunities to shift load from on-peak to off-peak windows.

Carbon Tracking

Convert energy consumption to CO2 equivalent using regional grid emission factors. Track against reduction targets.

Cut Energy Costs by 25-35%

See exactly where energy is wasted and get actionable recommendations with verified savings tracking.