Edge Intelligence
TwinEdge OS
A containerized industrial operating system that converts any Linux gateway into a full-featured digital twin node — multi-protocol connectivity, on-device ML, and local dashboards with zero cloud dependency.
Runtime Architecture
Four layers, one unified namespace — from wire protocol to operator dashboard.
Modbus, OPC UA, BACnet, MQTT, EtherNet/IP, S7, HART, DNP3
Tag normalization, buffering, store-and-forward to local DB + Parquet
ONNX Runtime inference -- anomaly, RUL, efficiency models at <50ms
Local HMI, REST/WebSocket API, orchestration engine
| Specification | Value |
|---|---|
| Supported Hardware | Raspberry Pi 4/5, Intel NUC, any x86/ARM64 Linux host |
| Min Resources | 2 GB RAM, 16 GB storage, single-core ARM Cortex-A72 |
| Boot to Data | <90 seconds from cold start to first sensor reading |
| Max Tags | 10,000+ tags at 1-second poll rate on Pi 4 |
| Local Storage | Embedded time-series DB with automatic Parquet compaction |
| Offline Buffer | 30+ days of telemetry at 1,000 tags / 1s interval |
Core Capabilities
Containerized Microservices
Seven Docker containers orchestrated via Compose. Each service is independently deployable, updatable, and restartable without downtime.
Auto-Discovery & Provisioning
Scan local subnets for Modbus slaves, OPC UA servers, and BACnet devices. USB-drive provisioning for air-gapped facilities.
Health Monitoring & Watchdog
Prometheus metrics from every container. Automatic restart on failure. Heartbeat to cloud with 30-second granularity.
OTA Firmware Updates
Staged rollout with automatic rollback. Delta updates minimize bandwidth. Campaign tracking from the cloud console.
Turn Any Gateway Into a Digital Twin Node
Flash a Raspberry Pi, plug it into your plant network, and start collecting data in under an hour.