Build a Living Simulation of Your Entire Operation
A digital twin is not a dashboard. It is a physics-based model that mirrors your real equipment in real time — so you can simulate changes, predict failures, and optimize performance before touching the actual system.
How It Works
Three steps from raw sensor data to actionable simulation.
Connect
Plug into existing sensors and PLCs via Modbus, OPC UA, BACnet, or MQTT. No rip-and-replace — work with what you have.
Model
Physics-based models calculate real-time efficiency, degradation, and capacity from raw sensor data. Not just thresholds — first-principles engineering.
Simulate
Test what-if scenarios on the digital twin before touching the real system. What happens if a pump trips? If you change a setpoint? If a storm hits?
Choose Your Industry
Each digital twin is purpose-built for its industry — with the right equipment models, the right schematics, and the right KPIs.
Wastewater Digital Twin
See wet well levels, pump sequencing, force main pressures, and clarifier performance in one live schematic. Simulate what-if scenarios before making operational changes.
Manufacturing Digital Twin
Track every station from raw material feed through final packaging. Identify bottlenecks, predict throughput, and simulate line changes before you make them.
Building Digital Twin
Visualize airflow, chiller performance, zone comfort, and energy consumption in one unified schematic. Optimize setpoints and predict costs before making changes.
Why TwinEdge Digital Twins?
Most "digital twins" are just dashboards with a 3D render. Ours are physics engines.
Physics-Based, Not Just Data-Driven
Our digital twins use first-principles engineering models — pump curves, heat transfer equations, hydraulic calculations — not just statistical correlations that break when conditions change.
Edge-Powered, Cloud-Visible
Physics models run on the edge for sub-second response. The cloud aggregates cross-site patterns. You get real-time local intelligence and strategic global visibility.
Operations Intelligence-Connected
When the digital twin detects a problem, it auto-creates a work order in Operations Intelligence with the diagnosis, recommended action, and parts list. No copy-paste between systems.
Interactive Schematics
Not static P&IDs. Live animated schematics that show flow, pressure, temperature, and equipment state in real time — with what-if controls built in.
Ready to Build Your Digital Twin?
Tell us about your facility and equipment. We will show you what your digital twin looks like — with your actual data.