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Manufacturing

Quality Assurance Intelligence

Correlate equipment telemetry with production quality in real time. Stop defects at the source -- not at final inspection.

SPC QUALITY MONITORIN CONTROLX-BAR CHART — DIAMETER (mm)UCL 50.10UWLCL 50.00LWLLCL 49.90PROCESS CAPABILITY2.67Cpk>1.33 Capable1.0-1.33 Marginal<1.0 IncapablePRODUCTION COUNTTotal:4850Pass:4833Fail:17Yield: 99.65%MEASUREMENT POINTSD1D2L1L2HISTOGRAMRUN CHART — TREND ANALYSISIndividualMoving AvgCORRECTIVE ACTION LOGLast OOC: 2h 34m agoRoot cause: Tool wear (resolved)Process stable for 147 samplestwinedge@quality:~$ spc --monitor --live Process Status: IN CONTROL Cpk: 2.67 Mean: 50.0200 mm Std Dev: 10.00 um Yield: 99.65% Samples Today: 4850 Last OOC: 2h 34m ago (resolved)LIVECpk2.67MEAN50.020YIELD99.6%PARTS4850FAIL17STATUSOK

Equipment Health Meets Quality Data

Most quality systems are blind to equipment condition. TwinEdge bridges the gap between maintenance telemetry and quality outcomes.

SPC Integration

Statistical process control charts fed directly from equipment sensors. Cp, Cpk, and control limits calculated at the edge -- no manual data entry.

Root Cause Analysis

Correlate quality events with equipment telemetry automatically. When parts go out of spec, TwinEdge traces back to the exact machine condition that caused it.

Process Parameter Trending

Track every variable that affects quality: spindle speed, feed rate, coolant temperature, clamping force. Overlay quality data to find the hidden relationships.

Quality Event Correlation

Vibration spike in CNC spindle at 10:14 AM. Dimensional variance in parts at 10:15 AM. Automatic quality hold triggered at 10:16 AM. No human delay.

Detect, Correlate, Contain, Correct

01

Detect

Edge physics models flag process parameter drift. Sensor readings cross control limits or trend toward them.

02

Correlate

Cloud analytics link equipment condition to quality outcomes. Machine learning finds patterns humans miss.

03

Contain

Automatic quality holds prevent suspect product from shipping. System generates inspection work orders immediately.

04

Correct

Root cause identified with equipment telemetry evidence. Corrective action tracked through closure with audit trail.

Built for Compliance

ISO 9001:2015

Complete audit trail for process monitoring, nonconformance detection, and corrective action tracking.

IATF 16949

Automotive quality management with FMEA integration, MSA support, and PPAP documentation automation.

FDA 21 CFR Part 11

Electronic records with tamper-evident audit trails, electronic signatures, and validated data integrity.

AS9100D

Aerospace quality traceability from raw material to finished assembly with full parametric history.

Quality Starts at the Machine

Connect equipment condition to product quality. Reduce scrap, eliminate escapes, and build audit-ready traceability from day one.