Manufacturing
OEE & Production Tracking
Real-time Overall Equipment Effectiveness calculated at the edge. Availability x Performance x Quality -- measured every cycle, not every shift.
The Three Pillars of OEE
World-class OEE is 85%+. Most plants operate at 60%. TwinEdge shows you exactly where the gap is.
Availability
Actual run time vs planned production time. Captures unplanned stops, changeovers, and material shortages.
Performance
Actual throughput vs theoretical max speed. Detects micro-stops, slow cycles, and operator hesitation.
Quality
Good parts vs total parts produced. Tracks scrap, rework, and startup rejects in real time.
From Data to Decisions in Seconds
Real-Time OEE Dashboard
Live OEE calculated at the edge every cycle. No waiting for shift-end reports -- see losses as they happen.
Pareto Loss Analysis
Automatic categorization of the top 5 downtime reasons per machine. Drill from plant-level OEE down to individual stop events.
Speed Loss Detection
Physics models compare actual cycle time against ideal cycle time. Flags mechanical degradation before operators notice throughput drop.
Quality Event Correlation
Correlate quality rejects with equipment telemetry. Vibration spike at 10:14 AM matched to dimensional variance in parts at 10:15 AM.
Monitored Assets
Stop Guessing. Start Measuring.
See real-time OEE for every machine on your floor -- from first sensor to first insight in under a day.