Outcome — Maintenance Productivity
Stop chasing healthy assets. Do the work that matters.
Most maintenance time is lost twice — once to alarm noise that sends crews after assets that are fine, and once to missed early warnings that become overtime. TwinEdge filters the noise with physics, ranks what is real, and routes only the work worth a technician’s time.
Where maintenance hours leak
Skilled technicians are the scarcest resource on the plant. Every hour spent on a false alarm or a healthy asset is an hour not spent on the work that prevents the next failure.
Alarm chasing
Threshold alarms fire on noise, startup transients, and duplicates. Crews investigate assets that were never at risk.
Wasted truck rolls
For distributed water and facility assets, a dispatch to a healthy site burns hours and fuel for nothing.
Reactive overtime
The warnings that did matter got buried in the noise — so the work happens after hours, at a premium, under pressure.
How TwinEdge raises output per tech
From the data you already have to a decision you can defend.
Filter with physics
Anomaly detection grounded in operating envelopes rejects chatter and transients, so only real deviations survive.
Rank what is real
Surviving anomalies are scored by severity, asset criticality, and consequence — the few that earn attention rise to the top.
Stage the work
Each becomes a work order with diagnosis, failure mode, recommended action, and parts — pre-staged, not researched on site.
Route to the CMMS
Approved work flows straight into your existing CMMS with priority and evidence, so the crew arrives ready to fix it once.
The productivity impact, modeled
Modeled projectionIndicative figures from modeling alarm-to-work-order conversion on representative asset fleets. Actual gains depend on your current alarm load and work-order discipline.
Less noise
Alarm-to-action filtering
Physics validation collapses thousands of raw alarms to the handful that represent real, actionable conditions.
Planned-first
Reactive hours converted
Modeled shift of avoidable reactive labor into scheduled, parts-staged work.
Right-sized
Truck rolls that count
Dispatch only when condition justifies it — fewer wasted trips on distributed assets.
Figures are modeled projections for illustration — not measured customer results. We baseline your current alarm and work-order data during evaluation to estimate realistic gains.
Related capabilities
Give your crew their hours back
Bring a week of your alarm history. We will show you how much of it was noise — and what the work list looks like once physics has the first pass.