TwinEdge / Outcome · Getting more donePlatform overview
Outcome · Getting more done
Stop chasing healthy assets. Do the work that matters.
Most maintenance time is lost twice — once to alarm noise that sends crews after assets that are fine, and once to missed early warnings that become overtime. TwinEdge filters the noise with physics, ranks what is real, and routes only the work worth a technician’s time.
- 01TwinEdge OSEdge signals
- 02TwinEdge HistorianOperating history
- 03TwinEdge AIEvidence + decision
- 04TwinEdge AssetOpsPlan + dispatch
- 05TwinEdge FieldWork + verification
- 06TwinEdge Capital PlanningRenew + reinvest
Where maintenance hours leak
- 01Chasing alarms that meant nothing
Fixed limits fire on noise, on start-up, and on the same event three times. Crews go and look at machines that were never in trouble.
- 02Driving somewhere for nothing
When the equipment is spread across sites, a visit to a healthy one costs half a day and a tank of fuel to confirm nothing was wrong.
- 03Overtime, because the real one was missed
The warning that mattered was buried among the ones that did not, so the work happens after hours, at a premium, in a hurry.
§ 01
Where maintenance hours leak
Skilled technicians are the scarcest resource on the plant. Every hour spent on a false alarm or a healthy asset is an hour not spent on the work that prevents the next failure.
§ 02
How TwinEdge raises output per tech
- 01Throw out the noise first
Knowing what the machine should be doing lets start-up behaviour and chatter be discarded, so only genuine changes survive.
- 02Put the rest in order
What survives is ranked by how bad it is, how important the machine is, and what happens if it stops. The few that earn attention rise to the top.
- 03Prepare the job before anyone travels
Each becomes a job with the likely cause, the recommended fix, and the parts already listed, rather than worked out standing in front of the machine.
- 04Send it where the crew already looks
Approved work goes into the maintenance system you already use, with its priority and its evidence, so the crew arrives able to fix it in one visit.
§ 03
The productivity impact, modeled
Indicative figures from modeling alarm-to-work-order conversion on representative asset fleets. Actual gains depend on your current alarm load and work-order discipline.1
Less noise
Alarm-to-action filtering
Physics validation collapses thousands of raw alarms to the handful that represent real, actionable conditions.
Planned-first
Reactive hours converted
Modeled shift of avoidable reactive labor into scheduled, parts-staged work.
Right-sized
Truck rolls that count
Dispatch only when condition justifies it — fewer wasted trips on distributed assets.
§ 04
Related capabilities
- 01Anomaly Detection
- 02AssetOps EAM
- 03Field Execution
Give your crew their hours back
Bring a week of your alarm history. We will show you how much of it was noise — and what the work list looks like once physics has the first pass.
- 1Figures are modeled projections for illustration — not measured customer results. We baseline your current alarm and work-order data during evaluation to estimate realistic gains.