Physics-Based Intelligence for Water Infrastructure
Edge analytics at every pump station. Cloud intelligence across your entire collection system. Operations Intelligence that turns predictions into autonomous action.
Industry Challenges
Aging Infrastructure
Pipes and pumps that are decades old, running well past their design life with no visibility into actual condition.
Compliance Pressure
EPA and NPDES reporting requirements demand accurate data collection and audit-ready documentation at all times.
Distributed Assets
Pump stations spread miles apart across your service area, making routine inspections costly and reactive maintenance inevitable.
Energy Costs
Pumps account for up to 90% of a utility's energy budget. Even small efficiency losses compound into massive operational costs.
Edge + Cloud Value
Each layer does what it does best. Together, they deliver complete intelligence.
| Capability | Edge (TwinEdge OS) | Cloud (TwinEdge Platform) |
|---|---|---|
| Pump Curve Analysis | Real-time BEP tracking, efficiency calculation from pressure and flow sensors at each station | Enterprise-wide pump curve degradation trending, replacement forecasting across all stations |
| Anomaly Detection | Vibration envelope monitoring, bearing fault detection, cavitation alerts with sub-second response | Cross-station pattern analysis, seasonal baseline adjustment, cross-site anomaly correlation |
| Alarming | Local alarm annunciation, relay outputs, operator notifications even when offline | Escalation workflows, on-call rotation management, alarm rationalization analytics |
| Work Orders | Auto-generated maintenance requests from detected faults with diagnostic context attached | Operations Intelligence — parts inventory management, technician scheduling, cost tracking |
| Compliance | Continuous discharge and overflow monitoring, automated data logging for regulatory parameters | NPDES report generation, SSO/CSO event tracking, audit trail with digital signatures |
| GIS | GPS-tagged asset registration, offline map caching for field technicians | Collection system mapping, service area analytics, spatial query for impact assessment |
Pump Curve Analysis
Anomaly Detection
Alarming
Work Orders
Compliance
GIS
Centrifugal Pump
Sensor Array
Physics Models
Pump curve analysis
Maps head vs. flow to detect operating-point drift from design curve
Hydraulic efficiency
Ratio of hydraulic power delivered to shaft power consumed
BEP deviation
Percentage deviation of current flow from best-efficiency point
NPSH margin
Available net positive suction head minus required; guards against cavitation
Specific energy
Energy consumed per unit volume pumped; key efficiency KPI
ML Models
Bearing degradation
0.85%Progressive bearing wear via vibration signature changes
Seal leak detection
0.78%Mechanical seal failure from temperature and pressure anomalies
Cavitation onset
0.82%Early cavitation from suction pressure and vibration patterns
Impeller wear
0.8%Impeller erosion inferred from pump curve degradation
- •Pump curve plotting
- •BEP tracking
- •Efficiency calculation
- •Anomaly detection
- •Local alarming
- •Cross-site pump comparison
- •Degradation trending
- •Maintenance scheduling
- •Compliance reporting
- •Cost attribution
From Insight to Work Order
The complete closed loop for water & wastewater operations.
Switching from another platform?
We'll migrate your data from ANY CMMS or analytics platform — free. Assets, work orders, maintenance history, sensor configurations — everything.
See How TwinEdge Works for Water & Wastewater
Edge analytics on your plant floor. Cloud intelligence across every site. Operations Intelligence that turns insights into autonomous action.
Switching from another platform? We migrate your data for free.